How to use a Type Gear
NOTEPUBLICATION V4SP March.1970
1. These
instructions supplement the advice contained in Publication No V1SP,
V2SP and V3SP. It has been assumed that these have been read and
that the gear has been correctly ordered, mounted and laid out on
the boat.
2. The instructions that follow have been laid out into four
parts:
Part I
Preparing the gear for use
Part II Using the gear
Part III Adjustment and maintenance
Part IV Fault-finding check list
PREPARING THE GEAR FOR USE PART1
THE SERVO
BLADE
3. We recommend that the blade be triced up and then unshipped
when the boat is on moorings.
4. To ship the blade for use proceed as follows:
(a) Ensure
that the tricing line is secured to the boat or bumkin frame
with a hitch or stopper knot.
(b) Partially insert (or partially withdraw) the
retaining pin in the head of the blade until its end is just
clear of the slot in the blade.
(c) Hold the blade with the retaining pin uppermost and
the bottom end of the blade projecting up and aft of the bumkin
with the head of the blade aft of the latch gear.
(d) Thread the head of the blade down and forward so that
it passes under the bumkin frame and under the bite of the
tripping line, which should be held up aft, and pass it into the
jaws of the servo shaft until the fixed pivot pin in the jaws is
hard against the bottom of the slot in the blade.
(e) Push home the retaining pin. Check that it prevents
the servo blade from being pulled out of the jaws.
(f) Fit the bight of the tripping line straight through
the guide plate on the after end of the blade.
(g) Check that the tricing line is correctly rove. It
should lead from the eye on the blade up through the centre hole
in the Tufnol block below and aft of the latch gear, thence
through the eye on the starboard side of the bumkin frame and to
its cleat (if fitted). Its end should be secured with a hitch or
stopper knot, so that it is just slack when the servo blade is
vertical.
(h) Cleat or hitch the tricing line to hold the blade up
out of the water.
5. The
blade is now held in its jaws but is free to swing down and forward
to the operating position when the tricing line is released. This
can either be done at once or later when the rest of the gear has
been prepared and you are ready to put the gear into operation. If
you leave the blade standing out aft do not forget it when
manoeuvring in crowded situations or near mooring piles and jetties
etc. It would obviously be safer to unship it and bring it inboard
and not to ship it until you are clear.
6. To secure the blade in its operating (vertical) position:
(a) Release
the tricing line(b) Haul upwards on the tripping line lanyard to
pull the blade fully
(b) Haul upwards on the tripping line lanyard to pull the
blade fully forward and expose the bight of the tripping line
above the top of the servo shaft.
(c) Pull up the tripping lever, and hook the bight of the
tripping line over the hook, holding it there while you force
the lever down until it is held by its nylon clip, ensuring that
both parts of the line lead over the sheave at the top of the
servo shaft.
7. The
blade is now prepared and should be automatically correctly
adjusted. (For correct adjustment of tension and sweep see
Publication No V3SP paragraphs 9 and 10, and paragraphs 248-59
below).
8. If the blade should strike anything solid it will trip and
swing aft to clear itself. If this happens unlatch and proceed
immediately as described in paragraph 6 above.
THE VANE
9. The vane can be left mounted on the bumkin in safety provided
that the latch button is engaged and the vane cannot foul mooring
pile, jetty or neighbouring boat. If leaving the boat for any
extended period, i.e. several days, it may be safer to unship it and
stow it below out of harms way. But a vane that is stowed where it
can be stood on is much more vulnerable to damage than one left
mounted and free to swing in the wind.
10. Never tie the mounted vane or restrict its free movement
through 360 degrees, or it may be damaged in strong winds.
11. To ship the vane, insert the shaft into the latch shaft,
and turn it until its bottom slot drops over the rivet (concealed).
It does not matter which of the possible two positions the slot
drops into. Insert the pin so that it passes through both shafts,
and check that it is not possible for the vane to lift off, with its
pin in place.
12. Ensure that the latch gear is unlatched, and the latch
button is holding the latch disengaged. The vane can now revolve
freely without turning the latch arm.
LATCH GEAR
13. The latch gear need never be unshipped from the bumkin
frame, in normal usage.
14. The latch line and worm line should normally be left
rigged unless the complete bumkin frame is unshipped, e.g. when
racing or laying up.
15. To rig the worm line and latch line, see the instructions
contained in Publication No V3SP, paragraphs 52 and 53.
16. When checking the gear before use ensure that the worm
line is correctly rove with 1 turn round the worm sheave, and that
the lines are so rove that puling the port line will move the
forward end of the sheave DOWNWARDS.
17. Check that the latch line is correctly rove and that
pulling and releasing it will raise and lower the worm carriage
freely, acting against the tension of the worm line. When the ring
is on its stud the worm carriage should be raised with the worm well
clear of the worm wheel. If it is not then shorten the latch line.
18. The latch button, which holds the worm carriage up, is
for use for when the gear is not in immediate use, e.g. when on
moorings, or when sailing for a period without the vane gear. When
it is engaged the latch line may be released from its stud.
STEERING
ROPES
19. The steering ropes should be checked to make sure they are
correctly rove and the sheaves are free running. Look for signs of
chafe and remedy the cause if possible.
20. The correct method of laying out the steering ropes and
reeving them is explained in Publication No V3SP paragraphs 26-31
(tillers), and in publication V3SP (wheels).
21. The steering rope scan remain fully rove and connected
up, even when the servo blade is triced up or unshipped.
Alternatively you may prefer to cast them off the tiller when
steering by hand for long periods. With wheel steering and a wheel
rope drum it is better to leave the ropes set up to maintain the
correct adjustment, but the wheel rope drum can be loosened to
"unclutch" it.
22. It is perfectly possible to steer the boat by hand with
the gear prepared for use and the blade in its operating position,
but the steering will feel slightly stiff as you will be swinging
the blade in the water. For prolonged hand steering we recommend
that the blade be triced up out of the water, and unshipped before
approaching a crowded harbour.
SUMMARISED
CHECK LIST FOR PREPARING THE GEAR FOR USE
23.(a) Ship the blade and check tricing and tripping lines
(b) Ship the vane and check that it revolves freely
(c) Disengage the latch button and check the worm and latch
line operation.
(d) Check the steering ropes and connect up
(e) Pull the blade down to its operating position
USING THE
GEAR PART II
24. If the boat is difficult to steer by hand, it will be
equally difficult for the vane gear. Sail area and sheeting should
always be adjusted so as to give reasonably easy steering
characteristics.
BASIC
HANDLING
25. Until you are used to sailing under vane steering, we
recommend that you steer by hand until you are clear of danger. When
you have gained confidence in the gear however, you should be able
to use it in more restricted waters. Hasler Vane Gears have been
successfully used by alert watchkeepers when sailing in Dutch canals
and similar narrow waterways.
26. IT is now assumed that you have carried out the procedure
for preparing the gear for use as described in Part I, and that you
have cast off your moorings and are under sail.
27. To change from hand steering to vane steering simply life
the latch line ring off its stud and let go. The worm will drop into
mesh with the worm wheel and this connects the vane (which should
have kept it self pointing into the apparent wind) to the servo
blade by way of the servo tiller. (If it does not mesh properly, a
tug on one or both lines should make it do so).
28. Allow the gear a moment or two to settle down and take
the weight of the helm. Observe the ships head, which should steady
onto a mean course, although perhaps not exactly the course you
desire. To alter course as desired, observe this simple rule.
To alter course to port pull the port worm line forward
To alter course to starboard pull the starboard worm line forward
29. You will soon learn by experience how much line to pull
for different degrees of alteration of course and on different
points of sailing. When sailing on the wind very small adjustments
(perhaps one inch on the worm line) will make a noticeable
difference in course. When off the wind, and particularly when
running dead before the wind, larger adjustments may be necessary.
30. For as long as you wish to steer by vane gear you should
not need to unlatch again, but should be able to make both major and
minor alterations of course by pulling the appropriate worm line.
When altering course by small amounts watch the worm sheave to make
sure the worm line is not slipping on it (Paragraph 77 (d) below)
31. To tack the ship, if she is handy on the helm, simply
take a long pull on the appropriate worm line, (experience will soon
teach you how much is needed) then leave the gear to tack the ship
while you attend to the sheets, runners etc. When she has settled on
the new tack make the usual fine adjustments of course. If your boat
i snot sufficiently handy to tack this way, simply unlatch the gear
by pulling the latch line and placing it on its stud., then tack by
manual steering. Then latch in and adjust in the normal way.
32. In an emergency, grab the latch line and drop the ring on
its stud and steer by hand. NEVER try to overcome the vane gear by
brute force when the latch is engaged.
FURTHER
POINTS OF HANDLING
33. If the boat needs strong weather (or lee) helm to hold her
on the desired course, try to reduce this by sail trimming,
readjusting the latch gear to suit.
34. If she carries heavy weather helm, it may be desirable to
take some of the weight off the vane gear by rigging one or two
loops of heavy shock cord so as to pull the yacht's tiller up to
windward, (or the top of her wheel to leeward), readjusting the
latch gear to suit. But note if she runs into a calm patch the shock
cord will tend to make her pay off and gybe.
YAWING
35. Excessive yawing can originate from a number of causes. It
is most commonly experience when running or broad reaching with a
press of sail in a steep following sea. Under these circumstances
the vane gear (which cannot anticipate) will always be inferior to a
good helmsman (who can) and the remedy is to shorten sail rather
early, so as to reduce your speed somewhat, while keeping your sail
area as far forward as possible.
36. Yawing can also be caused by the yacht's main rudder
having no self-centring action, either because it is a
"balanced" spade rudder or because (particularly in light
going) there is excessive friction in the rudder hangings or in the
vane steering rope system. In the former case it can often be cured
by rigging loops of shock cord to both sides of the tiller or
wheel, and experimenting with different tensions until an adequate,
but not excessive, self centring action is produced. The tension may
need to be varied in different wind conditions. In the latter case
it is essential to eliminate the source of friction.
37. It is important to distinguish between yawing caused by
one of the reason mentioned above, and sensitive steering by the
gear which makes the boat appear to wander around its course but is
in fact caused by the varying wind direction. Remember that the vane
is steering by the relative wind and no the compass. The wind never
blows steadily form the same direction, even in mid-ocean. What is
called a steady wind may well wander 5 degrees or more on either
side of it s mean direction, particularly when near land, and if the
vane gear is steering sensitively the boat will wander by the same
amount. This is best illustrated when sailing with spinnaker set or
the headsails boomed out; the gear is often better at keeping these
sails full than an average helmsman, simply because it follows the
wind more sensitively.
38. In practice the small wind variations will cancel out,
and you will soon learn to judge what your mean course is and adjust
it if necessary so that you hit your objective 'on the nose'
39. If in doubt about whether the gear is following the wind
sensitively we recommend fitting out some sort of 'telltale' such as
a streamer of light cloth or a length of light twine, or a dinghy
racing burgee, to the counter balance arm of the vane. You can then
immediately see whether the vane is reacting to the wind, by the
comparing the angle of the 'telltale' to the to the angle of the
vane. The vane will normally have an incidence of up to 5 degrees to
the wind, but yachts needing a lot of helm may need more vane
incidence. If the incidence exceeds 20 degrees the gear is
overpowered and you should examine and rectify the cause. (See part
1V of these instructions).
40. Even in calm water, and much more so in a seaway, the
vane gear and tiller (or wheel) should "hunt"
continuously. That is to say the vane and the servo blade should
swing slightly from side to side causing the tiller (or wheel) to be
constantly making small movements as though the gear were
"feeling" the helm the whole time.
FLOATING
DEBRIS
41. If at any time the gear should suddenly appear to stop
working properly, first check to see that the blade has not tripped
or picked up any floating weed or debris. If for any reason the
blade has been pulled away from its screw stop it will have a very
strong self-centring action and the vane may not be able to turn it.
Clear the blade and reset it.
GALE
CONDITIONS
42. It is normal practice to carry the gear and use it in gale
conditions, including running under bare poles, unless the seas are
so dangerous as to require a marked degree of anticipation from the
helmsman. The limiting conditions for vane steering depend partly on
the seaworthiness and steering characteristics of the individual
yacht.
43. If hove-to, or lying a-hull in a severe gale, when there
is a lot of leeway and very little forward motion, the yacht can be
thrown heavily sideways by the sea and this may put rather ran ugly
side load on the servo assembly. We would recommend then tricing up
the blade and unshipping it. The vane should be safe up to Force 10,
provided it is unlatched (preferably on the button) and can lie to
the wind.
UNDER
POWER
44. The gear can often be used when under power, provided there
is sufficient genuine wind for the vane to sense a change in
direction of the yacht's course. If the apparent wind is mainly
caused by the yacht's own forward movement, the vane will be very
slow to sense a change in direction as the wind will always tend to
be ahead whatever the course.
45. Excessive turbulence and/or propeller wash may disrupt
the action of the servo blade. You can only experiment to find out
if the gear will steer your boat under power, and if so under what
conditions.
46. The servo blade should not be in the water if you intend
to go hard astern and gather more than (say) 1 knot of sternway,
otherwise it will be forced heavily against its stops with maximum
incidence. This will strain the gear and may break the blade. The
steering ropes should be disconnected if the blade is in the water,
otherwise this will also apply full helm one way or another and you
may not be able to take it off. Giving the engine a kick astern to
slow down or stop will not have the effect described above.
LOOK-OUT
47. Using a vane gear does not relieve you of the need for
keeping a proper look-out, but at sea it becomes possible to use an
inexperienced watchkeeper, provided there is an experienced hand on
call. An experienced watchkeeper will find it possible to keep a
good lookout as well as attending to other duties, such as
navigating and sail trimming.
ADJUSTMENTS AND MAINTENANCE PART111
SWEEP
ADJUSTMENT
48. Correct adjustment of the "sweep" of the
servo-blade is quite essential to good vane steering, and incorrect
sweep adjustment is the commonest source of poor steering. Very
small alterations of sweep have a very pronounced effect. It is
possible for the sweep to get out of alignment and it should be
frequently checked.
49. The best way of judging the sweep is with the help of a
timber batten 5ft x 1 3/4" x 3/8" (1.5m x 45mm x 10mm)
with one edge planed absolutely straight. (To test the edge, use it
to draw a pencil line on a flat surface, then roll the batten so
that its other side is upwards, and check the same edge against the
pencil line). Having set up the tripping line correctly (para.58
below), hold this batten with the top end of its straight edge
pressed against the forward edges of the two steel cross-strips
carrying the vertical bearing pins, and compare its bottom with the
toe of the blade. At "Normal Sweep" the toe of the blade
is 1/4" (6mm) abaft the straight edge.
50. To take up the slackness in the blade pivot, or nearing,
the tricing line should be pulled taut while checking sweep. When
afloat, it may help to tilt the servo assembly to one side before
applying the straight edge.
51. Adjustment of sweep is achieved by screwing the
adjustable stop (at bottom of the servo shaft) in or out, and
correspondingly readjusting the tension of the tripping line, (para
59 below). Turning the screw of the adjustable stop clockwise will
increase the sweep, turning it anti-clockwise will allow the blade
to return towards normal sweep. If you wish to experiment with sweep
adjustment, please do so methodically, one turn of the screw at a
time and keeping a note of how many turns you have put on or taken
off.
52. Nearly all boats will steer best on "Normal
Sweep", and all boats should revert first to normal sweep when
diagnosing a steering fault.
53. "Normal Sweep" gives the most powerful vane
steering that any particular servo blade can produce. The toe of the
servo blade should never be allowed to lie any further forward, as
this will produce hydrodynamic instability, and although the gear
may then be quicker to put on helm, it will be reluctant to take it
off again.
54. It follows that the one permissible adjustment is to give
the blade more than normal sweep, i.e. adjust it so that the toe of
the blade lies further aft. The effect of this is to make it harder
for the vane to turn the servo-blade, and hence make the gear less
powerful, but more self-centring. This effect maybe desirable in
boats whose rudders are unusually easy to turn when sailing., i.e.
have unusually low "tiller movements". (But see also para
36 above on the provision of artificial self-centring action for
rudders which have none of their own).
55. When sailing under manual steering, or anchored in a
strong current, you can form your own impression of the effect of
varying the sweep of the servo-blade, by first unlatching with the
latch button and disconnecting the steering ropes, then holding the
forward end of the latch arm (immediately above the vertical tube
which engages with the servo tiller jaws) and "steering"
the servo-blade with your fingers. At normal sweep, it should
require only modest finger pressure to put ful incidence either way
on the servo-blade, even when sailing fast, but a as soon as the
fingers are released the blade should centre itself so as to face
fore-and-aft, although the "pendulum" will not necessarily
return to vertical (para 56 below). Increasing the sweep will be
found to increase the finger pressure needed, and to increase the
tendency of the blade to centre itself fore-and-aft.
56. When sailing or motoring with the vane unlatched, the
steering ropes disconnected, and the servo-blade down in its working
position, there is no particular significance in what the
"pendulum" does, provided that it is not held strongly
over to one side by the fact that the servo-blade has not centred
itself fore-and-aft. When everything is correctly adjusted, it is
usual for the pendulum to swing gently from side to side as the boat
is steered, or to take up a position over one side of the other.
Under power the wash may push the servo-blade one way or the other,
but this is also harmless; unless it causes the blade to vibrate
heavily.
57. As the speed builds up the flow of water past the boat
tends increasingly to force the bottom of the blade aft, but the
tripping line, when set up on the tripping lever, should hold the
blade firmly forward against its stop at all speeds.
TRIPPING
LINE TENSION
58. Whenever checking sweep, first ensure that the tripping line
is holding the blade firmly forward against its adjustable stop. He
method of checking tension described in publication V3SP para 10
cannot be used when the gear is shipped on the yacht's stern, but
you will soon learn to judge, from the feel of the tripping lever,
when the line has ample tension to prevent the blade from pivoting
away from its adjustable stop when sailing at speed. Check this from
time to time when sailing, by ensuring (e.g. with a feeler of thin
metal) that there is not a gap between the adjustable stop and the
metal disc on the blade.
59. The hook on the tripping lever may be moved along its
slot, by turning the milled head to maintain or adjust tension when
altering the sweep of the blade. It may also need periodic
adjustment for minor rope stretch, but major adjustments for rope
stretch is achieved by re-tying the knot joining the two ends of the
tripping line. This knot should normally lie inside the tube of the
servo shaft, but can be exposed by pulling one part of the rope when
it is slack. See also publication V3SP , para 54).
VERTICAL
AND HORIZONTAL BEARINGS
60. These bearings on the servo assembly comprise stainless
steel pins working in blind holes in Tufnol blocks. The pins are
fitted do that each pair of bearings has detectable movement
endways, preferably 1/32" - 1/16" (0.8 - 1.6mm). This
"slop" should be confirmed by lifting the servo shaft
vertically up and down, and pushing the servo frame horizontally
fore-and-aft. Before checking the horizontal bearings, ensure that
the two bearing blocks are securely bolted down to the bumkin frame.
62. In addition to the "end slop" described above,
the pins may with advantage have a slight "radial slop"
i.e. be capable of slight sideways movement in their Tufnol blocks,
and this will increase with wear. It should not present any problem
in ordinary usage.
WORM LINE
ADJUSTMENT
63. first check that the wormline is rove correctly, and in
particular that there are neither more nor less than 1 turn on the
worm sheave (publication V3SP paragraphs 48-52). Stretch in the worm
line may be taken up by shortening the shock cord on the worm block
but be careful not to put more than an ounce or two of tension on
the worm lines, since this would hinder the free movement of the
latch arm, and also create heavy resistance to the action of the
latch line.
LATCH LINE
ADJUSTMENT
64. Correct tension is described in publication V3SP para 53. If
the line stretches it should be adjusted at the knot on the ring.
STEERING
ROPE ADJUSTMENT
65. The steering ropes should be adjusted for length and
attached to the tiller or wheel in such a way that the servo frame
is upright (i.e. the drop-nose pin is central between the two after
steering blocks) when the main rudder is central, and any moving
purchase blocks are in their mean position. This adjustment will be
correct for all conditions of sailing.
66. You may have to readjust the ropes after a period of use,
to take up the stretch. The rope system should be tight, but not bar
taut, unnecessary tension greatly increases the friction in the
system. When steering, the idle rope should be very slightly slack,
and this should be checked in light weather sailing.
MAINTENANCE
67. Very little maintenance is needed, but the following action
is worth taking periodically:-
(a) Lubricate your main rudder hangings and your wheel
steering system (if any).
(b) Check over any bolts or screws, to ensure that they are
not working loose.
(c) Oil the teeth of worm and worm wheel with a little light
oil.
(d) In dry weather, oil all the Tufnol bearings with a little
light oil. (These are efficiently water-lubricated in wet weather).
(e) Check that the sheaves of all blocks are free and not
collecting dirt or sand; oil their bushes.
(f) Check that the ropes and lines are not chafing. All
except the worm line maybe end-for-ended to prolong their life.
(g) Carry out normal re-painting or re-varnishing of the vane
and servo blade. Some owners prefer to use anti-fouling on the
immersed part of the blade, if making long passages.
(h) Wiping with an oily rag will improve the appearance of
Tufnol parts, but lack of it will not effect the properties of the
material.
FAULT-FINDING
CHECK LIST PART
1V
68. If your SP gear is steering satisfactorily it should be left
alone except for the occasional maintenance listed in para 67 above.
If not, consider the following points: -
VANE
STEERING CHARACTERISTICS
69.
PRIMARY ACTION. Whenever the gear is steering in Force 1 or
over the vane should respond quickly to small changes in the
direction of the apparent wind as shown by tell tale (para 39
above), thus altering the incidence of the servo blade freely in
either direction. Even on a steady course, this primary action
should "hunt" continuously.
70. SECONDARY ACTION. Whenever the incidence of the servo
blade is altered for more than a moment, the servo assembly should
start to swing in response, and thus apply the necessary correction
to the main rudder in either direction.
71. If either the primary or secondary action seems sluggish,
or immobile, the fault or faults should be found in the following
check list.
GENERAL
POINTS
72. (a) No part of the gear should be broken, or distorted out
of line.
(b) When sailing in smooth water, particularly on a run, the
water under the stern in which the servo blade is operating should
not appear to be sluggish or excessively turbulent, or welling
noticeably upwards. Ideally it should be flowing smoothly aft at the
same apparent speed as the water either side of it.
(c) On moorings, the main bumkin tube should be horizontal
and its vane shaft vertical.
YACHTS
STEERING CHARACTERISTICS
73. (a) In harbour and still water, friction in the main rudder
hangings should be low enough to permit turning the tiller with one
finger at 10" radius from full helm to full helm.
(b) In harbour and still water, the rudder should not have a
pronounced tendency to flop over to either side.
(c) Under way, with the boat on a steady course and carrying
her normal weather (or lee) helm, if the tiller or wheel is released
it should swing back through the amidships position. Under tow, or
at anchor in a tideway, the rudder should be self-centering
(d) Using the normal manual steering, it should be easier to
steer the yacht under any conditions in which you expect the vane
gear to steer her. In heavy weather, sailing off the wind, it should
be possible, though not easy, to steer with one hand at 10"
radius, using the strength of a man's arm. If a wheel drum is used,
it should be possible to steer by pulling the ropes from the wheel
drum manually, using a man's strength. (See para.34 above for
reduction of weather helm).
SERVO
BLADE
74. (a) The underwater part of the blade should be free from any
marine growth.
(b) Immersion on moorings should be between
18"-24".
(c) CORRECT SWEEP. (para. 48-59 above). If you have been
using other than "normal sweep" you may be wrong. Please
revert to "normal sweep" and repeat your experiments. Toe
of the blade should NEVER be forward of normal sweep. THE GEAR IS
HIGHLY SENSATIVE TO SMALL ALTERATIONS OF SWEEP, and may possibly get
out of adjustment.
(d) The blade should not be loose in its jaws.
(e) The tripping rope should be correctly tensioned, and hold
the blade hforward hard against its stop when sailing at speed. (paras.
58 and 59 above).
(f) The tricing rope should be slack, but not trailing in the
water when sailing.
SERVO
ASSEMBLY
75. (a) Vertical bearing pins should be correct and the bearings
completely free, with slight "rattle" and "vertical
slop". (paras. 60 et seq. Above).
(b) Horizontal bearing pins should be correct and the
bearings completely free., with slight "rattle" and
".horizontal slop". (paras. 60-62 above).
VANE AND
SHAFT
76. (a) when unlatched the vane should swing freely through 360
degrees.
(b) The vane should be the standard model as supplied,
complete with lead counterbalance (but note that it is not intended
to be fully counterbalanced).
(c) There must be no "Obstruction to Airflow" as
defined in publication V2SP.
(d) The upper and lower vane shaft bearings must be quite
free with a slight "rattle" and vertical "slop".
They should be lubricated in dry weather. (Oil or water entering the
tube of the vane shaft will lubricate the lower vane shaft bearing
through an oil hole in the vane shaft plug).
LATCH GEAR
77. (a) The latch line must be properly rigged, and be slack
when the ring is off its stud with the worm fully meshed. (para. 64
above).
(b) The worm line must be properly rigged, with 1 turn of
line on the worm sheave, it must be properly spliced and have the
correct tension. (para. 63 above)
(c) With the vane removed and the latch engaged, it should be
possible to turn the vane shaft through 360 degrees either way by
pulling continuously on the worm line, without finding any tight
spots.
(d) The worm lines must turn the worm sheave properly whether
latched in or out. If necessary, use a hand on each worm line to
give extra tension.
(e) The bearings between latch gear and vane shaft must be
free, with slight rattle.
(f) In dry weather, a little light oil should be applied to
all bearings and to the teeth of the worm and worm wheel.
(g) The "pin and jaw" linkage between latch gear
and servo tiller should work freely over the full range of
horizontal movement at all angles of "pendulum swing," but
it is correct for this movement to be limited at extreme pendulum
swing by the striker at the top of the servo shaft. The gooseneck
tube carrying the jaws should twist freely in the Tufnol bearings.
The pin should "rattle" slightly between the jaws as this
helps to overcome "starting friction".
VANE
STEERING ROPES
78. (a) The ropes should connect to the tiller at the correct
radius (publication V3SP, para.30). or work a wheel drum of the
correct diameter through a 1:4 purchase, (publication V3SPW). And be
adjusted to the correct tension (para 65 and 66 above).
(b) The ropes should be 3/4" (19mm) circumference, 3
strand Terylene (Dacron) rope, and should not rub against anything.
(publication V3SP, paras 35 and 36).
(c) If a "fool's" purchase is used, the blocks
should hang freely in the correct alignment, have free running
sheaves, not rub or catch anything, and the rope parts should be
approximately parallel.
FORWARD
VANE STEERING BLOCKS
79.
These blocks should be correctly positioned, have free
running sheaves, and be correctly shackled to eyes whose alignment
allows the blocks to take up their correct angle in the plane of the
ropes. The Blocks should not flop when the ropes go slack. (see
publication V3SP paras 34 and 35).
80. If you have checked all these points, and your gear still
does not work properly., please contact M.S. GIBB LTD., with your
problem. We are as keen as you are to make your vane gear work
really well.